Two weeks ago a chair came in that needed three new spindles for its stretcher assembly. I saw my opportunity. These spindles would be about as simple as wood turning gets (except that they were rather long) so I wanted the opportunity.
Here’s my first turned piece on the lathe — one of three spindles for the stretcher of a chair. The spindle is the center part, the ends are waste material and will be cut off.
I had to make four to get three usable ones — I took too much material off the second one so it was too skinny. Thanks to my boss, Dayan Mossberg, who values learning and didn’t have a problem with me needing to use another 2″ x 18″ piece of oak.
Turning was fun and scary and I was hooked. There were no other turning jobs in the shop so I took advantage of a close resource. A tree right behind us was cut down and I decided to use one of the logs to turn a bowl.
This shows the bowl (upper third) and what has become a pedestal for it (middle third) and what’s left of the original log. The grain in this log is really cool. I turned from the end of the log (end grain.)
It’s not as finished as I’d like because I got a bit scared working with the lathe and sharp tools, but what I made is kind of cute. The bowl is the top part. The middle is a possible pedestal for it and the bottom is the unturned part of the log I used. The background is the stump of the tree this log came from. The detail shot is the inside of the bowl and its very cool grain. It’s 3 3/4″ in diameter.
I have to get back on the horse and not let my fears prevent me from doing more of this work. Next week I’ll try a bowl from the side of the log, not the end grain. At some point I’ll turn something on dry wood again, not green, wet wood like this.
This really is the apprenticeship of 1,000 chairs
- Every week our shop is filled with chairs. Dining room chairs, office chairs, recliners, rockers, and even a couple of “thrones.” As soon as we clear out this space, it fills up again with more finished chairs. How many chairs can there be in Des Moines??
When I interviewed for the job the owner casually called the job the apprenticeship of a thousand chairs. Of course, I thought he was being facetious.
I should have kept count. I’m sure I’m approaching 100. Ok, maybe just 40.
In my first week I worked on my first six chairs. Two weeks ago I did the same Continue reading
This is part of a caned seat, showing a typical kind of damage. On the left you can also see how the cane is secured to the chair. Notice how nice and uniform the weaving is.
Way back when, chairs were caned in order to save wood. Cane is thinly sliced pieces of rattan and comes in different widths. With industrialization came sheet cane, which was easier to work than strips of rattan.
Cane gets old, dry and brittle and breaks down and needs to be repaired. But hand caning is a dying art. In Des Moines there are only a few people who are doing it. It’s time consuming and expensive to recane chairs.
A customer brought in six dining room chairs to us, with not only caned seats
These seatpans were made from ½” plywood, which is sufficient for most chairs.
The original seat was caned and has more than 100 holes along the sides that the cane is woven through.
A cleat is screwed to the chair then to the seatpan to secure it.
The chair before (left) and after, with the new upholstered seatpan.
This series shows several of the stages of caning. This was my first attempt at the craft.
but caned backs. The woman we use is trying to retire from the business so she’s asking about $3 per hole, about $1 more than the national average. Each one of these chairs has nearly 200 holes — that’s about $600 per seat. Times six seats. Continue reading
At long last, I found a job I think I can stay with
I’ve been messing around with wood for a long time. I got my first taste of woodworking in fifth grade art class, carving a wooden spoon, and something about it clicked. Though I pursued a career in journalism I kept woodworking as my most significant hobby. For me there’s something spiritual about wood — it just makes me happy to build functional things from it, to see the grain, to feel the smooth surface of a freshly sanded piece.
Functional has always been the key word for me, but other than that, there’s little rhyme or reason to what I make. I’ve made a variety of things from wood including a walnut Continue reading
Ninety-nine degrees at 9pm just isn’t fun.
I’m spending the summer living in Sun City, Arizona to help out my mother as she recovers from valley fever. (You can read more about her on CaringBridge
My older brother and his wife moved to Phoenix about 30 years ago and the rest of the family has lived in the Phoenix area since 2000.
It took me about 10 minutes in my first visit to dislike Phoenix, vowing to never live here. I have not changed my mind. But visiting for a week in December and living here for a summer are very different birds.